3D-Printed Titanium Exhaust System, 911 GT2 RS (991.2)

3.5-inch titanium system built around an additively manufactured crossover whose internal porting balances the two banks, a geometry that is impractical to fabricate by welding.

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Published fitment
991.2 · GT2 RS (2018–2019)
Recorded availability
Made to order. Confirm with the supplier.
Recorded price
No published price recorded

View supplier page ↗

Reported by a secondary source. Sources last accessed ; fitment is not independently verified.

3D printedExhaustMade to orderReported by a secondary source

Manufacturing

ManufacturerBBi Autosport
Origin🇺🇸 United States
Vendor head office — place of manufacture not stated
Recorded component processLaser Powder Bed Fusion (L-PBF, SLM, DMLS, LMF)
Contains additive contentYes — see construction
Assembly materialsTi-6Al-4V (Grade 5)
ConstructionAdditively manufactured crossover joined to conventionally fabricated titanium tubing.
NotesBBi cites the printed crossover as the component that unlocks the flow geometry; the rest of the system is fabricated.

Published figures

Weight5.4 kg
OEM weight13.15 kg
Weight saving58%
BasisPublished by the manufacturer; not independently verified.
NotesPublished as 11.9 lb versus a 29 lb OEM system; converted to kilograms here.

Fitment

991.2GT2 RS (2018–2019)
Road use. Race use. Verify emissions equipment requirements in your market.

Sources

  1. BBI Porsche GT2 RS 3D Printed Titanium Exhaust System — BBi Autosport, accessed 2026-08-17